HDPE Gas Pipe

HDPE Gas Pipe

HDPE Black Pipe For Gas
Specification: 20mm-630mm
Thickness: 2-57.2mm
Pressure: PN0.6-1.6MPa (PN6-16 bar), SDR11-26
Length: 5.8m/11.9m or as required
Standard: GB/T13663-2000, ISO4427-1:2007
Material: PE, Polyethylene
Color: Black with yellow stripe

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    Description

    • High-Grade Polyethylene MaterialThe pipe is manufactured from high-density polyethylene (PE) material compliant with ISO 4427 and GB/T 13663 standards. This material provides a stable molecular structure and validated long-term hydrostatic strength (LTHS), forming the basis for safe operation under rated pressure for the design life of a gas network.
    • Complete Pressure and Diameter RangeThe product series covers a diameter spectrum from DN 20mm to 630mm and offers pressure ratings from SDR11 to SDR26 (PN6-PN16). This range provides a single-source solution for high-pressure mains, medium-pressure branches, and low-pressure service lines, simplifying material specification and procurement for gas projects.
    • Leak-Free System via Heat Fusion JointingUsing butt or electrofusion techniques, joints are created with strength equal to the pipe body, resulting in a monolithic, leak-free pipeline system. This method eliminates leakage points inherent to mechanical joints, significantly raising the safety integrity level of the gas conveyance system.
    • Inherent Resistance to Environmental StressThe HDPE material is inherently resistant to chemical and electrochemical corrosion, including from common soil acids, alkalis, salts, and stray currents. This property eliminates the need for external corrosion protection, preventing future leaks and associated maintenance costs stemming from corrosion failure.
    • Flexibility and Impact ResistanceCompared to rigid pipes, HDPE maintains sufficient ring stiffness while offering notable flexibility. This allows the pipe to accommodate minor ground settlement and withstand normal handling impacts during transport and installation, reducing potential jobsite damage and material waste.
    • Logistics-Optimized LengthsStandard lengths of 5.8 meters and 11.9 meters are offered. The 11.9-meter length is optimized for efficient stowage within standard 40-foot shipping containers, maximizing load efficiency. This design directly reduces the average shipping cost per unit, contributing to overall project cost control.

    Scope of application

    •  Municipal Natural Gas Distribution NetworksThis pipe is applied in public utility gas distribution systems. It is commonly used for buried gas mains and service lines, transporting processed natural gas at medium to low pressures from city gate stations to residential and commercial end-users. The availability of both SDR11 (higher pressure) and SDR17.6/SDR26 (standard pressure) ratings allows for its use in primary feeders, secondary loops, and final service connections within the same material specification.
    • Industrial Plant Fuel Gas SupplyWithin industrial facilities such as chemical plants, manufacturing sites, or power generation units, this pipe serves as underground or above-ground (where protected) fuel gas supply lines. It transports natural gas used for process heating, steam generation, or co-generation. Its corrosion resistance is relevant for routing through typical industrial ground conditions, and its flexibility can simplify installation around existing infrastructure.
    • LPG (Liquefied Petroleum Gas) DistributionThe pipe is suitable for the vapor phase lines in LPG distribution systems, including bulk plant outlets and distribution pipelines to satellite stations or large consumers. It carries LPG vapor at pressures within its rated PN range. The material's resistance to brittle fracture and slow crack growth is a relevant property for this application involving light hydrocarbons.
    • Gas Transmission Pipeline Laterals & AppurtenancesFor larger gas transmission pipeline projects, this HDPE pipe can function as lateral take-off lines or utilities around compressor and regulator stations. It is used for lower-pressure auxiliary gas lines, odorant injection lines, or instrument gas supply, handling dry natural gas. The butt-fused joint integrity supports the safety requirements of such ancillary systems connected to high-pressure mains.

    Key Engineering & Application Constraints

    • Medium: Suitable for natural gas (methane) and LPG vapor (propane/butane). Not validated for non-fuel gases, liquids, or sour gas (high H2S content) without specific compatibility review.
    • Pressure: Maximum allowable operating pressure is defined by the SDR rating and applicable design standard (e.g., PN16 for SDR11). Must not be exceeded.
    • Temperature: Designed for continuous operation within the temperature range specified by the governing ISO 4427 standard for gas applications (typically -20°C to +40°C ambient for buried pipes).
    • Installation: Primarily designed for buried installation. Above-ground installation requires protection from UV radiation and mechanical damage, following local fire and engineering codes.

    Parameters

    Nominal Diameter DN(mm)Thickness(mm)
    SDR11SDR17.6
    202.32.3
    252.32.3
    3232.3
    403.72.3
    504.62.9
    635.83.6
    756.84.3
    908.25.2
    110106.3
    16014.69.1
    20018.211.4
    25022.714.2
    31528.617.9
    40036.322.7
    50045.428.4
    63057.235.7

    FAQ

    Can you produce pipes with specifications outside your standard catalog?

    Yes, we support custom orders. This includes non-standard diameters, specific SDR pressure ratings, alternative lengths, and tailored packaging for project logistics. Please provide your detailed technical requirements for a feasibility and quotation assessment.

    What is your production lead time for a large-scale project order?

    For standard specification orders, the typical lead time is 25 to 35 days after order confirmation. This period covers material procurement, production, testing, and preparation for shipment. The schedule is confirmed upon finalizing the purchase contract.

    What are the key conditions for correctly applying this HDPE pipe in a gas system?

    This pipe is designed for natural gas and LPG vapor within its rated PN pressure (e.g., PN16 for SDR11). It is suitable for buried installation or protected above-ground use within an ambient temperature range of -20°C to +40°C, as per the ISO 4427 standard for gas applications.

    What is your capacity for handling bulk orders for major infrastructure projects?

     Our production facility is equipped to manage large-volume contracts efficiently. We implement dedicated production scheduling and quality tracking for project orders to ensure consistent output and timely delivery, supporting the timeline of major gas distribution networks.

    Do you offer OEM or ODM cooperation for distributors or specific project brands?

    We welcome OEM partnerships. We can manufacture pipes according to your provided specifications and apply agreed-upon external branding or packaging. This allows partners to maintain their brand identity while leveraging our manufacturing expertise and quality control system.

    Why Choose EXLON PIPE?

    Backed by 25 years and 116 production lines, EXLON PIPE ensures disciplined quality and stable supply reliability.

    Certified Quality

    Certified Quality

    CE/ISO compliant

    OEM/ODM Ready

    OEM/ODM Ready

    Tailored designs

    Factory Direct Price

    Factory Direct Price

    Volume discounts

    One-Stop Solution

    One-Stop Solution

    Full fittings range

    Fast Delivery

    Fast Delivery

    Stable supply chain

    24×7 Support

    24×7 Support

    Full-Process Fast Response

    Get In Touch

    We support engineering contractors and project procurement teams with HDPE & PVC pipe solutions across Africa, the Middle East and Latin America. Let us know your project requirements and we will respond promptly.

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