HDPE Double Wall Corrugated Pipe

HDPE Double Wall Corrugated Pipe

Material: PE, Polyethylene
Specification: 200-800mm
Length: 6m or as required
Standard: GB/T32439-2015, GB/T19472.1-2004
Certification: ISO CE IAF
Usage: Water Drainage

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    Description

    • PE100 Grade Material Integrity The use of high-density polyethylene (PE100) provides high chemical stability and resistance to environmental stress cracking. In underground drainage applications, this material prevents degradation from acidic or alkaline soil conditions and corrosive industrial waste, ensuring a consistent service life exceeding 50 years without the structural decay common in concrete or metal alternatives.
    • Hollow Corrugated Profile Structure The external wall features a hollow corrugated rib design that provides high ring stiffness (SN4 to SN16) with minimal material weight. This structural configuration enables the pipe to withstand vertical soil loads and external pressure from heavy vehicle traffic, maintaining cross-sectional stability in deep-burial infrastructure projects.
    • Optimized Hydraulic Flow Efficiency The smooth internal surface minimizes the Manning’s roughness coefficient (n ≈ 0.009), which reduces fluid friction and prevents the accumulation of silt and debris. For project engineers, this allows for higher flow velocities or the potential to use smaller pipe diameters at lower gradients, significantly reducing total excavation and material costs.
    • Dual-Wall Co-Extrusion Bonding Manufactured using advanced German processing technology, the inner and outer layers are co-extruded and fused into a single unit, eliminating the risk of delamination. This thermal bonding ensures that the pipe maintains its flexible structural properties under seismic activity or ground settlement, preventing joint failure and groundwater infiltration.
    • Lightweight Low-Inertia Design With a significantly lower density than traditional materials, these pipes can be handled and positioned without heavy-duty lifting machinery for smaller diameters. This reduces on-site labor requirements and logistics costs, particularly in remote agricultural irrigation or mine drainage projects where site accessibility is limited.
    • Thermal and Environmental Adaptability The HDPE material properties remain stable across a wide temperature range, preventing brittleness in alpine regions and maintaining stiffness in tropical climates. This thermal resilience ensures consistent performance in diverse geographical markets, from Southeast Asian storm drainage to high-altitude infrastructure in Central Asia.
    • Secure Bell and Spigot Jointing The standardized engagement lengths (Amin 54mm–118mm) and precision-engineered sockets allow for rapid, leak-proof connections using elastomeric sealing rings. This simplified jointing system ensures hydraulic sealing integrity under low-pressure conditions, protecting the surrounding soil environment from contamination.
    • Non-Toxic and Chemically Inert Composition As a non-polar thermoplastic, the pipe is resistant to biological growth and does not leach harmful substances into the transported fluid. This makes the system suitable for environmentally sensitive subsurface drainage and the safe conveyance of agricultural water supplies without risk of soil or water table pollution.

    Scope of application

    • Municipal Sewage and Wastewater Collection This system is primary utilized for underground sewer pipe networks in urban infrastructure. It facilitates the conveyance of domestic wastewater and industrial effluents containing weak acids or alkalis (pH 2–12) at ambient temperatures. The smooth internal bore prevents solid deposition and biological scaling, ensuring consistent flow capacity in long-term municipal service.
    • Stormwater Management and Flood Control In highway culvert installations and residential storm drainage systems, these pipes efficiently channel high volumes of rainwater to prevent localized flooding. The corrugated exterior profile allows the pipe to dissipate external soil stress and traffic loads, making it an ideal culvert pipe for installation under embankments, roadways, and airport aprons.
    • Agricultural Irrigation and Farmland Drainage Engineered for low-pressure water supply and subsurface drainage, these pipes control water table levels in large-scale agricultural projects. They are used to transport irrigation water or drain excess groundwater containing fertilizers and soil minerals, where the lightweight nature of the PE material allows for rapid deployment across expansive rural terrains.
    • Industrial Fluid and Mine Tailings Transport The chemical resistance of PE100 material enables these pipes to serve as reliable conduits for gravity-fed industrial fluids and mine drainage. They are specifically applied in mining operations to transport corrosive water or treated tailings, where the pipe's impact resistance ensures durability against the abrasive nature of suspended solids.
    • Railway and Expressway Sub-base Drainage These pipes are integrated into the subsurface drainage systems of railway tracks and expressways to remove infiltrated water from the roadbed. By maintaining a dry sub-base, the pipes prevent frost heaving and soil softening, thereby preserving the structural stability of the transport infrastructure under continuous heavy-duty vibration.
    • Underground Cable Protection and Ducting Beyond fluid transport, the high-density polyethylene structure provides a secure sheath for high-voltage power lines and telecommunications cables. Acting as a protective conduit, it shields internal cables from mechanical damage, soil moisture, and chemical erosion, facilitating safe cable routing under highways and within industrial complexes.

    Parameters

    Nominal Inner Diameter
    (DN/OD)(mm)
    Minimum Average Inner Diameter
    (dem,min)(mm)
    Length of Engagement(Amin)(mm)
    20019554
    25024559
    30029464
    40039274
    50049085
    60058896
    800785118

    FAQ

    How do you guarantee the quality consistency of high-volume orders for municipal sewerage projects?

    Quality consistency is maintained through our German-tech production lines and a comprehensive traceability system. Each batch undergoes sampling for impact resistance and ring stiffness before dispatch. We provide Material Test Certificates (MTC) and welcome third-party inspections (such as SGS or BV) to verify compliance. This transparency eliminates the risk of substandard materials on-site, ensuring your project passes final government inspections without delays.

    Is it possible to customize the pipe length or color to meet specific national engineering standards?

    While our standard length is 6 meters for 40HQ containers, we can customize lengths to meet specific project specifications or local transportation regulations. We also offer customizable interior colors (such as orange or yellow) to facilitate CCTV pipeline inspections, which is increasingly required for municipal sewerage acceptance. Contact our technical team to discuss how we can align our production with your local tender requirements.

    Can you provide customized fittings or manholes for a complete drainage system solution?

    Yes, we are a integrated system supplier. Beyond the HDPE double wall corrugated pipes, we provide a full range of matching couplers, elbows, tees, and customized manholes. This one-stop-shop approach ensures 100% compatibility between pipes and accessories, eliminating the risk of leakages caused by mismatched components and significantly simplifying the procurement process for your project site.

    How do your pipes perform in unstable soil or high groundwater table conditions?

    Our HDPE corrugated pipes are "flexible" by design, meaning they can deflect slightly to accommodate soil settlement without cracking—a critical advantage over rigid concrete pipes. When combined with our high-performance elastomeric sealing rings, the system remains watertight even under ground movement, making it the preferred choice for coastal drainage and swampy terrains common in tropical regions.

    Why Choose EXLON PIPE?

    Backed by 25 years and 116 production lines, EXLON PIPE ensures disciplined quality and stable supply reliability.

    Certified Quality

    Certified Quality

    CE/ISO compliant

    OEM/ODM Ready

    OEM/ODM Ready

    Tailored designs

    Factory Direct Price

    Factory Direct Price

    Volume discounts

    One-Stop Solution

    One-Stop Solution

    Full fittings range

    Fast Delivery

    Fast Delivery

    Stable supply chain

    24×7 Support

    24×7 Support

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    Get In Touch

    We support engineering contractors and project procurement teams with HDPE & PVC pipe solutions across Africa, the Middle East and Latin America. Let us know your project requirements and we will respond promptly.

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