Description

• Reinforced 4cm All-Aluminum Sandwich Clamps The basic frame utilizes 40mm thick high-strength aluminum alloy inserts, which maintain rigid structural alignment during the high-pressure fusion phase. This structural integrity minimizes pipe mismatch (offset) to within 10% of the wall thickness, preventing localized stress concentrations and ensuring the long-term tensile strength of the welded joint.
• Independent Digital Temperature Control with Daikin Coating The heating plate features an isolated thermostat system paired with a genuine Daikin Teflon non-stick surface, maintaining stable thermal output between 180°C and 220°C. Precise temperature regulation prevents material degradation from overheating and ensures uniform melt-viscosity across the pipe faces, resulting in consistent bead formation and molecular bonding.
• Low Starting Pressure Hydraulic Unit The hydraulic system is designed with a low-friction seal structure that allows for stable operation at minimal pressure settings. This capability is essential for the reliable welding of small-diameter or thin-walled pipes (SDR 17/21), where excessive pressure would otherwise cause over-fusion or joint deformation, thereby expanding the machine's applicable welding range from 50mm up to 1600mm.
• High-Precision Shock-Proof Pressure Gauge Equipped with a glycerin-filled, low-temperature resistant pressure gauge, the machine provides accurate real-time readings of the interface pressure. For project engineers, this means the drag pressure and fusion pressure can be monitored and recorded with high fidelity, facilitating compliance with international welding standards and project quality audits.
• High-Torque Electric Planing Tool The milling cutter is driven by a high-power copper-wire motor, providing the necessary torque to plane thick-walled HDPE pipes smoothly. By achieving a clean, square-cut surface with a gap of less than 0.3mm, the tool ensures maximum contact area during the heating phase, which is a prerequisite for achieving high-quality thermofusion results in field conditions.
• Explosion-Proof Industrial Socket System The electrical configuration incorporates industrial-grade explosion-proof sockets to ensure operational safety in hazardous or high-humidity construction environments. This hardware choice reduces the risk of electrical failure or arcing on-site, protecting both the operator and the machine’s internal circuitry during continuous arc welding or high-load cycles.
• Portable Independent Timer Module A specialized, detachable timer is integrated to track distinct heat absorption and cooling phases independently. This allows operators to strictly adhere to specific welding parameters required by different pipe materials, ensuring that the crystalline structure of the HDPE joint has sufficient time to stabilize, thereby eliminating the risk of premature joint failure during burial or pressure testing.
• Modular Lightweight Frame Construction The machine’s components are manufactured from lightweight, high-strength materials designed for easy disassembly and transport. This modularity allows for rapid deployment between workshop environments and remote trench sites, reducing the logistical overhead and labor intensity required for large-scale pipeline installation projects.

Scope of application

• Municipal Water & Sewage InfrastructureIn civil engineering, this machine is the primary tool for installing potable water mains and sewage discharge systems. It facilitates the connection of large-diameter HDPE pipes (PE100/PE80) designed to transport municipal water under pressure. The butt fusion process ensures a leak-free system that can withstand long-term soil settlement and seismic shifts in underground environments.
• Natural Gas Distribution NetworksThis equipment is essential for utility contractors laying low-to-medium pressure gas pipelines. By utilizing the machine's independent timer and high-precision pressure gauge, operators can adhere to strict safety protocols required for gas-grade PE pipes. The resulting fusion joint maintains a seamless molecular bond, preventing hazardous gas migration and ensuring compliance with international safety standards.
• Industrial Process & Chemical PipingIn industrial workshops and chemical plants, the machine is used to weld PP and PVDF piping systems. These materials are frequently selected for their resistance to weak acids, alkalis, and saline solutions. The Daikin Teflon-coated heating plate ensures that these chemically-resistant materials are fused without carbonization or contamination, maintaining the purity of the chemical transport circuit.
• Mining Slurry & Tailings ManagementThe robust frame and high-power hydraulic unit are engineered for the heavy-duty piping required in mining operations. It is used to join thick-walled pipes that transport abrasive mineral slurries or wastewater from mining sites to tailings dams. The high compressive strength of the fusion joints ensures the pipeline can handle the internal friction and external stress of rugged mining terrains.
• Agricultural Irrigation SystemsThis welder is widely deployed for large-scale farm irrigation projects. It connects HDPE pipes used for trunk lines and distribution networks, transporting raw water over long distances. The lightweight and modular design allows the machine to be easily moved across open fields, making it highly efficient for field welding in remote agricultural regions.
• Landfill Leachate CollectionIn environmental engineering, the machine is used to construct leachate collection systems in landfills. These pipes must be perfectly fused to prevent hazardous chemicals from leaching into the groundwater. The thermofusion joints created by this machine provide the chemical and structural durability necessary for these high-risk, long-term environmental protection projects.

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